Lean Practitioner

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Understand the principles, systems, and tools of the Lean approach to continuous process improvement. Prepare to unlock the hidden potential in your business processes. Become the Lean authority in your teams.

Course Information

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Course Instructor

Colin Barr Colin Barr Author

Lean Practitioner

£450.00

Introduction

Value

Value Stream

Flow

Pull

Perfection

Lean Systems Thinking

  • Introduction
    • Course Introduction
    • Basic Ideas – Video 1
    • Basic Ideas – Video 2
    • Two Fundamental Elements
  • Value
    • A Short History Lesson
    • Value Stream vs Organisational Structure
    • 5 Principles of Lean
    • Kaizen
    • Gemba
    • Lean Thinking Tools – Introduction
    • Plan-do-Check-Act
    • Customer Value & Kano Maps
  • Value Stream
    • The Eight Wastes
    • Muda Muri Mura
    • Waste Wall
    • Process Mapping Introduction
    • Process Mapping Methods
    • SIPOC
    • Process Stapling
    • Linear Flowchart
    • Cross-functional Process Mapping
    • Geographic Flowchart
    • Information Mapping
    • Mapping Diagnostic – Introduction
    • Mapping Diagnostic – Problem Analysis
    • Mapping Diagnostic – Building the Picture
    • Process Redesign
    • Value Stream Mapping – Introduction
  • Flow
    • Three Times – Takt, Cycle, Lead
    • Pacemakers and Bottlenecks
    • Inventory Introduction
    • Inventory – Little’s Law
    • Minimising Batch Sizes
    • Work Content and Line Balance
    • Process Layout
    • Jidoka
    • OEE and ORE
    • Visual Management
    • Standard Work
  • Pull
    • Just In Time (JIT)
    • Push and Pull
    • Supermarkets
    • Kanban
    • Kanban – Number of Cards
    • Load Leveling
    • Value Stream Mapping 1
    • Value Stream Mapping 2
    • Value Stream Mapping 3 
  • Perfection
    • 5-S – Video 1
    • 5-S – Video 2
    • Process Changeovers (SMED) – Video 1
    • Process Changeovers (SMED) – Video 2
  • Lean Systems Thinking
    • Four Improvement Systems
    • 1. Short Interval Control
    • 2. Workshop rhythm
    • 3. Project Based Rhythm
    • 4. Annual Excellence Rhythm
    • Course Conclusion and Summary